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Bulk Solids Heat Exchanger

Short Description:

Bulk Solids Heat Exchanger is a special heat exchanger for cooling, heating and drying bulk solids. It is not a simple combination of device, but a technology breakthrough in the traditional bulk solid heat exchange, is an effective combination of mass flow theory, Platecoil heat exchange technology. More than 4000 applications worldwide have shown that Chemequip heat exchanger is a low-cost, low-energy and polluting-free solution for heating, cooling and drying bulk solids.

Bulk Solids Heat Exchanger is a kind of plate type solid particles indirect heat transfer equipment,
it can cool, heat and dry virtually every type of bulk granules and powder flow products. The basis of the bulk solids heat exchanger technology is the gravity flow of product moving through a bank of laser welded plates heat exchanger.


  • Model: Custom-made
  • Brand: Platecoil®
  • Delivery Port: Shanghai port or as your requirement
  • Payment Way: T/T, L/C, or as your requirement
  • Product Detail

    Product Tags

    What is Bulk Solids Heat Exchanger?

    Bulk Sloids Heat Exchanger also are called power flow cooler, solid plate type cooler, etc., it’s an upgraded process of traditional rotary drum and fluidized bed cooler, this bulk solids heat exchanger own the core technology, design, and the advanced production equipments and super large manufacturing base and guarantee the high-efficient production capacity and shorten the delivery time. Bulk solids pass slowly downward between a series of vertical hollow platecoils. Cooling water flows inside the plates to cool the material by conduction. The mass flow discharge feeder maintains uniform product velocity through the cooler and regulates the product flow rate.

    Bulk Flow Cooler 2

    What is the Principle of Operation?

    Bulk Flow Cooler 4

    Anti-Condensation Design

    Caking is prevented by keeping the dew point of interstitial air between product particles below the plate surface temperature. This is accomplished via calibrated purge air volume and defined cooling water parameters (flow rate & temperature).

    Bulk Solids Heat Exchanger 12

    Uniform Final Product Temperatures

    The mass flow design means the product moves slowly and with uniform velocity through the cooler. This enables even temperature distribution, producing stable and uniform final product temperatures.

    Reduced Installation Costs

    Since air is not used in the heat transfer process, installed capital costs are reduced due to the elimination of costly and unnecessary air handling equipment.

    Compact and Modular Design

    The compact installation footprint makes this design easy to integrate into existing plants, and is ideal for debottlenecking or revamps. The modular design means additional heat exchange plate banks can be stacked if increased cooling capacity is required in the future.

    What is the Structure?

    Inlet Hopper

    • Inspection Hatch
    • Interfaces for product
    • Vent and Instrument

    Plate Banks and Casing

    • Laser Welded Pillow Plates
    • Flexible Hoses
    • Manifold, Rear Door/Back door
    • Air Injection System

    Mass Flow Discharge Feeder

    • Gate Feeder
    • Pneumatic Actuator
    • Pneumatic Positioner
    • Pneumatic Vibrator
    Bulk Solids Heat Exchanger 6
    Bulk Solids Heat Exchanger 7
    Bulk Solids Heat Exchanger 8
    Bulk Solids Heat Exchanger 9
    Bulk Flow Cooler 2
    Bulk Flow Cooler 3 (2)
    Bulk Flow Cooler 3 (3)

    Why So Many Factories Install the Indirect Plate Heat Exchanger for Bulk Solids?

    Lower packing temperature ≤ 40℃, solving the caking problem.

    Compact design with simple system.

    Increase plant competitiveness.

    Reduce energy consumption and emission.

    Easy to install with small installed space.

    Low maintenance cost.

    The traditional fluid bed cooler or rotary drum cooler has to face the below problems

    High packing temperature causes product degrades and cakes during the storage.

    Energy consumption not sustainable due to very low profit margin.

    Emissions above the new limit legislation.

    Product Advantages Compare with Air Cooling (Rotary or Fluid bed)

    Can achieve the efficient cooling without emissions.

    Gentle handling (low velocity). Lower energy consumption.

    Pillow plates with low maintenance, easy for cleaning.

    Vertical compact design with small area occupied.

    A simple system without moving parts.

    Dust and pollution prevention.

    Applications

    Fertilizers – Urea, Ammonium Nitrate, NPK.

    Plastics – Polyethylene, Nylon, PET Pellets, Polypropylene.

    Food Products – Sugar, Salt, Seeds.

    High temperature Materials – Catalyst, Activated Carbon.

    Chemicals – Ammonium Sulphate, Soda Ash, Calcium Chloride.

    Detergents and Phosphates.

    Minerals – Sand, Resin coated Sand, Coals, Iron Carbide, Iron Ore.

    Bio Solids Granules.

    Urea Cooler
    Fertilizer cooler
    Salt Cooler
    Soybean dryer

    On‑site Processing Photo

    Laser Welding Pillow Plate 1
    Laser Welding Pillow Plate 2
    Laser Welding Pillow Plate 3
    Bulk Solids Heat Exchanger 13
    Bulk Solids Heat Exchanger 14
    Bulk Solids Heat Exchanger 15

    Our Laser Welding Machines for Pillow Plate Heat Exchanger


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